PE63 High-speed Pipe Production Line From JWELL Company

In the field of plastic pipe manufacturing, production efficiency and product quality are always the key indicators to measure the core competitiveness of enterprises. As a benchmark enterprise in the field of polymer material processing equipment, JWELL MACHINERY continues to promote the technological innovation of the industry through the research and development of intelligent equipment. We focus on the latest research and development achievements of the enterprise - PE63 energy efficient pipe production line, the equipment through a breakthrough process design to achieve a running speed of 50 m / min, with intelligent temperature control module and online monitoring system, for the pipe manufacturing field to set up a new benchmark for the synergistic enhancement of efficiency and quality.

The Dilmmas and the challenges

With the booming development of construction, municipal, agricultural and other industries, the demand for PE pipe shows explosive growth. The traditional pipe production line seems to be unable to cope with the increasing number of orders. Problems such as slow production speed, high energy consumption and unstable product quality not only increase the production cost of the enterprise, but also limit the expansion of the enterprise's business. How to ensure the quality of the pipe under the premise of significantly improving production efficiency, has become the industry's urgent solution to the problem.

The key advantages of the PE63 High-speed pipe production Line

• High speed and stability

  

JWELL PE63 high-speed pipe production line breaks through the limitations of traditional technology and achieves a line speed of up to 50m/min. This speed is several times higher than the traditional production line, which enables enterprises to produce more pipes in the same time, greatly improving production efficiency and shortening the order delivery cycle, so that enterprises can seize the first opportunity in the fierce competition in the market.

• Extraordinary extrusion systems

  

The production line is equipped with specialised high efficiency extruders for pipes. The screws and barrels are designed with all-alloy wear-resistant technology, resulting in excellent plasticising and mixing, and stable and high extrusion volumes. This makes it easy to cope with any complex production requirements and ensures consistent pipe quality.

• Advanced calibration and cooling system

The proprietary calibration and cooling system, the disc type high speed calibration sleeve, the ‘∞’ circulating cooling system through the unique water circulation path design, to achieve high efficiency heat dissipation, accelerate the cooling process of the pipe. This innovative combination not only fully meets the rapid sizing and cooling of tubes, but also cleverly reduces the length of the cooling equipment, compared with the traditional cooling system, for the customer to save about 30% of the site space, effectively reducing the cost of leasing space, especially suitable for production companies with limited space. The specially designed vacuum sizing box with multi-stage vacuum control effectively ensures the dimensional stability and ellipticity of the tubes. In actual production, even in the case of high-speed production of thick-walled pipes, it can ensure that the diameter and roundness of the pipe is controlled within a very small range of error, providing great convenience for downstream construction.

• Intelligent control system

The operation of the production line is programmed and controlled by PLC, equipped with rich human-machine interface. All process parameters can be easily set and displayed through the touch screen, the operation is simple and intuitive. In addition, the control system is also equipped with automatic fault diagnosis function, which can detect and solve the problems in the production process in time, greatly improving the stability and reliability of the production, reducing manual intervention and lowering manpower costs.

The main technical parameter

The application of the pipe:

• Municipal Engineering: In the construction of urban water supply, sewage discharge and other pipe networks, the pipes produced by JWELL PE63 high-speed pipe production line can withstand high pressure and harsh environments by virtue of its excellent performance, ensuring the long-term stable operation of the pipe network.

• Construction field: Whether it is indoor water supply and drainage pipes or floor heating system pipes, the pipes produced by this production line can meet the strict requirements of the construction industry in terms of pipe quality and hygiene standards.

•  Agricultural irrigation: Agricultural irrigation has high requirements on the corrosion resistance and flexibility of pipes. The pipes produced by JWELL PE63 high-speed pipe production line are not only able to resist the erosion of various chemicals in the farmland, but also can be laid flexibly according to the terrain to improve the irrigation efficiency.

The case from our customer

After using JWELL PE63 high-speed pipe production line, the customer in Shandong Province, the person in charge of the enterprise lamented: ‘This production line has completely changed our production mode. We used to worry about catching up with orders, but now we can not only fulfil orders easily, but also take the initiative to expand more business. Moreover, the improvement of pipe quality makes our reputation in the market better and better, and customers trust us more and more.’

The customer in Hebei also feedbacks, ‘JWELL's after-sales service is very on point, from the installation and commissioning of the production line, to the technical training and maintenance in the later stage, there is a professional team to follow up. This makes us worry-free in the process of using, and we can devote ourselves to production.’

The PE63 high-speed pipe production line of JWELL Machinery provides a powerful development impetus for plastic pipe manufacturers with its excellent performance, efficient production capacity and wide range of applications. If you are worried about improving production efficiency, reducing cost and improving product quality, then our PE63 high-speed pipe production line is undoubtedly your best choice.

Choosing JWELL is choosing a more efficient and better quality pipe production solution, and together we will open a new chapter in the plastic pipe production industry!