| Quantity: | |
|---|---|
Premixing and plasticizing of materials
In plastic extrusion production, raw materials often need to be added with auxiliary ingredients such as stabilizers, plasticizers, masterbatches, fillers (such as calcium carbonate, glass fiber), etc. The internal mixer generates strong shear force through the high-speed rotation of the rotor (usually 20-100r/min), so that the solid granular resin and additives are quickly melted and dispersed at high temperature (usually 100-250℃ depending on the type of plastic) to form a uniform melt or plasticized material mass. For example:
Before extruding polyvinyl chloride (PVC), PVC resin needs to be mixed and plasticized with plasticizers, heat stabilizers, etc. in the internal mixer to avoid bubbles and color differences in the product due to uneven dispersion during extrusion;
In the production of filled modified plastics (such as PP plus glass fiber), the internal mixer can evenly embed the glass fiber into the resin matrix to improve the strength of the material.
Processing of high viscosity or difficult-to-mix materials
For plastics with high viscosity and poor fluidity (such as polycarbonate PC, polytetrafluoroethylene PTFE) or containing a high proportion of fillers (such as modified plastics with a filling volume of more than 50%), it is difficult for ordinary mixing equipment to achieve uniform dispersion, while the closed environment and high-pressure shearing of the internal mixer can effectively solve this problem and ensure the uniformity of material mixing.
Recycling of recycled plastics
In the waste plastic recycling extrusion production line, the internal mixer can be used for the melt plasticization of crushed plastic waste (such as PE, PP film fragments), while removing some impurities (such as tiny particle pollutants) through shearing, improving the purity of the recycled material, and providing qualified raw materials for subsequent extrusion granulation or molding.
| Parameter | Value |
|---|---|
| Main Models | CJWA75, CJWH75 |
| Length-Diameter Ratio | 48 |
| Speed (rpm) | 600 |
| Output Capacity | 500 kg/h (CJWA75), 1000 kg/h (CJWH75) |
| Origin | China |
| Certifications | ISO, CE, UL |
| Banbury MixerKneader | Advanced premixing for raw materials |
| Twin Screw Extruder | Efficient and uniform material processing |
| Pelletizing System | Precision granule shaping |
| Cooling and Drying Units | Ensures material stability and performance |
| Final Conveying System | Automated finished product transport |
This industrial pelletizing solution is perfect for businesses looking to enhance their production capabilities. As a trusted manufacturer and supplier of high-efficiency pelletizing systems, Foshan Bkwell is committed to delivering exceptional results across various industries.
The system integrates advanced premixing technology to ensure full dispersion of raw materials. This reduces reliance on downstream mixing and enhances process efficiency.
The Banbury MixerKneader is optimized for thermosensitive and shear-sensitive materials. It achieves precise blending to preserve material integrity and improve production consistency.
Built for industrial-grade durability, the system minimizes downtime and operates reliably in demanding conditions. Its robust design ensures stable performance and long-term use.
This pelletizing system can be tailored to specific production needs. Flexible system configurations allow it to handle a wide range of materials and operational requirements.
The twin-screw extruder streamlines material processing, delivering consistent output. This efficiency reduces production time and supports higher capacity operations.
Granules produced are uniform in size and composition, meeting the demands of high-quality manufacturing processes. This ensures compatibility with various downstream applications.
The system is designed to minimize material waste and align with environmentally conscious production practices. Its efficient operations contribute to reduced energy use and sustainability goals.
With ISO, CE, and UL certifications, the system meets global quality standards. This guarantees reliable performance and compliance with industrial regulations worldwide.This system is an essential addition for manufacturers seeking precise and efficient pellet production with a focus on reliability, sustainability, and high output.
Q1: What makes the premix process ideal for pelletizing systems?
A1: The premix process ensures even material blending, reducing waste and improving pelletizing efficiency.
Q2: How does the Banbury MixerKneader enhance thermosensitive material processing?
A2: It ensures precise material mixing, minimizing degradation and supporting high-efficiency pellet production.
Q3: Is the pelletizing system suitable for various industries?
A3: Yes, it’s a flexible system designed for industries like plastics compounding, rubber processing, and chemical manufacturing.
Q4: Can I customize the pelletizing system for unique production needs?
A4: Customizable configurations allow you to adapt it to specific materials, outputs, and processes.
Q5: What materials can the twin-screw extruder handle effectively?
A5: It processes a wide range of polymers, ensuring consistent output and uniform granules.
Premixing and plasticizing of materials
In plastic extrusion production, raw materials often need to be added with auxiliary ingredients such as stabilizers, plasticizers, masterbatches, fillers (such as calcium carbonate, glass fiber), etc. The internal mixer generates strong shear force through the high-speed rotation of the rotor (usually 20-100r/min), so that the solid granular resin and additives are quickly melted and dispersed at high temperature (usually 100-250℃ depending on the type of plastic) to form a uniform melt or plasticized material mass. For example:
Before extruding polyvinyl chloride (PVC), PVC resin needs to be mixed and plasticized with plasticizers, heat stabilizers, etc. in the internal mixer to avoid bubbles and color differences in the product due to uneven dispersion during extrusion;
In the production of filled modified plastics (such as PP plus glass fiber), the internal mixer can evenly embed the glass fiber into the resin matrix to improve the strength of the material.
Processing of high viscosity or difficult-to-mix materials
For plastics with high viscosity and poor fluidity (such as polycarbonate PC, polytetrafluoroethylene PTFE) or containing a high proportion of fillers (such as modified plastics with a filling volume of more than 50%), it is difficult for ordinary mixing equipment to achieve uniform dispersion, while the closed environment and high-pressure shearing of the internal mixer can effectively solve this problem and ensure the uniformity of material mixing.
Recycling of recycled plastics
In the waste plastic recycling extrusion production line, the internal mixer can be used for the melt plasticization of crushed plastic waste (such as PE, PP film fragments), while removing some impurities (such as tiny particle pollutants) through shearing, improving the purity of the recycled material, and providing qualified raw materials for subsequent extrusion granulation or molding.
| Parameter | Value |
|---|---|
| Main Models | CJWA75, CJWH75 |
| Length-Diameter Ratio | 48 |
| Speed (rpm) | 600 |
| Output Capacity | 500 kg/h (CJWA75), 1000 kg/h (CJWH75) |
| Origin | China |
| Certifications | ISO, CE, UL |
| Banbury MixerKneader | Advanced premixing for raw materials |
| Twin Screw Extruder | Efficient and uniform material processing |
| Pelletizing System | Precision granule shaping |
| Cooling and Drying Units | Ensures material stability and performance |
| Final Conveying System | Automated finished product transport |
This industrial pelletizing solution is perfect for businesses looking to enhance their production capabilities. As a trusted manufacturer and supplier of high-efficiency pelletizing systems, Foshan Bkwell is committed to delivering exceptional results across various industries.
The system integrates advanced premixing technology to ensure full dispersion of raw materials. This reduces reliance on downstream mixing and enhances process efficiency.
The Banbury MixerKneader is optimized for thermosensitive and shear-sensitive materials. It achieves precise blending to preserve material integrity and improve production consistency.
Built for industrial-grade durability, the system minimizes downtime and operates reliably in demanding conditions. Its robust design ensures stable performance and long-term use.
This pelletizing system can be tailored to specific production needs. Flexible system configurations allow it to handle a wide range of materials and operational requirements.
The twin-screw extruder streamlines material processing, delivering consistent output. This efficiency reduces production time and supports higher capacity operations.
Granules produced are uniform in size and composition, meeting the demands of high-quality manufacturing processes. This ensures compatibility with various downstream applications.
The system is designed to minimize material waste and align with environmentally conscious production practices. Its efficient operations contribute to reduced energy use and sustainability goals.
With ISO, CE, and UL certifications, the system meets global quality standards. This guarantees reliable performance and compliance with industrial regulations worldwide.This system is an essential addition for manufacturers seeking precise and efficient pellet production with a focus on reliability, sustainability, and high output.
Q1: What makes the premix process ideal for pelletizing systems?
A1: The premix process ensures even material blending, reducing waste and improving pelletizing efficiency.
Q2: How does the Banbury MixerKneader enhance thermosensitive material processing?
A2: It ensures precise material mixing, minimizing degradation and supporting high-efficiency pellet production.
Q3: Is the pelletizing system suitable for various industries?
A3: Yes, it’s a flexible system designed for industries like plastics compounding, rubber processing, and chemical manufacturing.
Q4: Can I customize the pelletizing system for unique production needs?
A4: Customizable configurations allow you to adapt it to specific materials, outputs, and processes.
Q5: What materials can the twin-screw extruder handle effectively?
A5: It processes a wide range of polymers, ensuring consistent output and uniform granules.
